PSM Programs Grounded in Facility Operations
ZAP helps high-hazard industrial facilities develop, implement, and maintain process safety management programs that meet OSHA 1910.119 requirements. Our teams address the systems, procedures, and documentation required to control process hazards and reduce the risk of incidents affecting personnel, assets, and surrounding communities.
Effective PSM programs must reflect how a facility operates during normal production, startups, shutdowns, maintenance, and process changes. ZAP applies technical and operating experience to help clients close compliance gaps, maintain current process safety information, manage change, and keep safeguards effective as facility conditions evolve.
Whether establishing a new program, preparing for an audit, or addressing identified deficiencies, ZAP gives clients the technical support needed to maintain an effective, audit-ready PSM program.
PMS Capabilities
- Process hazard analysis facilitation and revalidation
- Operating procedure development
- Pre-startup safety reviews and documentation
- Management of change program implementation
- PSM compliance audits and gap assessments
- Incident investigation and corrective action planning
- Process safety information development and maintenance
- Training program development and competency verification
- Contractor safety management
- Emergency response planning
