Carbon Capture — ZAP Engineering

Carbon Capture

From capture to storage, technical delivery across the full CCUS value chain.

CCUS Engineering for Complex Industrial Projects

Carbon capture is a critical component of the transition to low-carbon energy and one of its most technically demanding applications. ZAP brings comprehensive CCUS engineering and project delivery capabilities to carbon capture systems spanning capture, transport, utilization, and storage.

Our work spans diverse CO₂ sources, including power generation, cement, refining, waste-to-energy, biomass, natural gas processing, manufacturing, and lime production. From feasibility evaluation and FEED through detailed engineering, EPC delivery, and commissioning, we integrate capture systems safely into existing industrial facilities and new developments.

Shane Wilson

Vice President of Business Development

Carbon Capture Infrastructure Capabilities

Capture and Separation
  • Post-combustion and pre-combustion capture systems
  • Amine-based solvent scrubbing and regeneration
  • Membrane separation and adsorption systems, including PSA and VSA
  • Flue gas pretreatment and cooling
  • Direct air capture integration
  • Cryogenic CO₂ capture
Compression and Dehydration
  • Multistage CO₂ compression and intercooling
  • Supercritical CO₂ handling and pumping
  • Molecular sieve and TEG dehydration systems
  • Phase-behavior modeling and surge analysis
  • Joule-Thomson dehydration
Conditioning and Transport
  • CO₂ liquefaction and refrigeration
  • Metering and analytical sampling systems
  • Pipeline interconnects and booster stations
  • Impurity removal, including oxygen, sulfur, and water
Sequestration and Utilization
  • Injection wellhead piping and manifolds
  • Supercritical CO₂ pipeline design
  • CO₂ enhanced oil recovery integration
  • Rail, truck, and marine loading and unloading facilities
Balance of Plant and Integration
  • Steam and heat integration systems
  • Utility upgrades and power distribution
  • Water treatment and waste handling
  • Advanced process control and SCADA integration

Contact us

We partner with clients across the energy and industrial markets to solve complex technical challenges and deliver projects that perform.