Optimization & Debottlenecking — ZAP Engineering

Optimization & Debottlenecking

Engineering more capacity, reliability, and value from existing assets.

Increasing Throughput and Extending Asset Value

ZAP helps operators capture more value from existing assets by removing the constraints that limit throughput, reliability, and efficiency. Our engineers focus capital where it can produce the greatest operating return, from process and controls improvements to equipment upgrades and brownfield expansion.

We tailor each engagement to the facility’s operating targets, available capital, turnaround schedule, and safety requirements. From focused modifications to larger modernization programs, ZAP improves performance while respecting production commitments and long-term asset plans.

Optimization & Debottlenecking Capabilities

  • Process-capacity and constraint analysis
  • Process and controls improvements
  • Equipment performance evaluation and upgrades
  • Compressor and driver optimization
  • Heat integration and thermal optimization
  • Power-generation and distribution improvements
  • Utility-system optimization
  • Brownfield capacity expansions
  • Turnaround integration and implementation planning
  • Technology evaluation and selection

Shane Wilson

Vice President of Business Development

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We partner with clients across the energy and industrial markets to solve complex technical challenges and deliver projects that perform.