Supplementary Cementitious Materials (SCMs) — ZAP Engineering

Supplementary Cementitious Materials (SCMs)

ZAP engineers SCM facilities that move materials from processing to market.

Engineering and Construction for High-Performance SCM Facilities

ZAP brings mineral processing and cement-industry experience to SCM projects where product quality, throughput, and plant reliability drive the investment. Our work spans greenfield facilities, brownfield expansions, new grinding lines, equipment upgrades, and integration with existing production systems.

By bringing process, material handling, civil, structural, electrical, instrumentation, and controls expertise under one team, ZAP addresses the technical interfaces critical to facility performance, safe construction, and successful project delivery. Our team delivers projects at every scale, from targeted plant modifications to full-scope EPC projects.

Shane Wilson

Vice President of Business Development

SCM Engineering Capabilities

Material Receiving and Handling
  • Natural pozzolan, fly ash, and slag handling systems
  • Material receiving, storage, and reclaiming
  • Diverters, bucket elevators, and surge bins
  • Mechanical and pneumatic conveying
  • Product blending and transfer systems
Grinding, Classification, and Storage
  • Ball mill grinding circuits
  • Parallel grinding-line expansions
  • High-efficiency air classification
  • Inline particle-size analysis
  • Coarse-material recycle systems
  • Finished-product conveying and silo storage
  • Existing equipment evaluation and integration
Plant Infrastructure
  • Equipment foundations and structural steel
  • Process and equipment buildings
  • Electrical and compressor rooms
  • Dust collection systems
  • Plant air and HVAC systems
  • Utility systems and plant tie-ins
Electrical, Instrumentation, and Controls
  • Utility transformers and power distribution
  • Electrical system studies
  • Instrumentation and controls engineering
  • Equipment and process controls integration
  • Vendor-package integration
Facility Development and Modernization
  • Greenfield facility development
  • Capacity expansions and facility modernization
  • Equipment and system upgrades
  • 3D laser scanning and as-built verification
  • Existing facility tie-in design and system integration
Project Delivery
  • Conceptual engineering and feasibility studies
  • FEED
  • Multidiscipline detailed engineering
  • Procurement
  • Project management and project controls
  • Construction and construction management
  • Commissioning and startup
  • Full-scope EPC delivery

Contact us

We partner with clients across the energy and industrial markets to solve complex technical challenges and deliver projects that perform.