Mechanical Integrity Programs Built Around Asset Risk
ZAP develops mechanical integrity programs that help industrial facilities maintain equipment reliability, meet OSHA PSM requirements, and manage aging assets. Our teams combine inspection planning, damage mechanism assessment, risk-based inspection, and fitness-for-service evaluations to establish a clear understanding of equipment condition.
When degradation is identified, ZAP helps clients determine whether equipment can remain in service, requires repair, or should be replaced. This technical approach supports safer operations, more effective turnaround planning, and capital spending focused on the equipment presenting the greatest risk.
Mechanical Integrity Capabilities
- Mechanical integrity program development and implementation
- Pressure vessel, piping, and tank inspection planning
- API 510, API 570, and API 653 inspection programs
- Damage mechanism assessment and corrosion management
- Risk-based inspection strategy development
- Fitness-for-service evaluations
- API 579/ASME FFS-1 assessments
- Equipment criticality analysis and asset prioritization
- Inspection data management and documentation
- Mechanical integrity audits and gap assessments
- Turnaround inspection planning and support
