ZAP Engineering mechanical integrity assessment for a relocated cryogenic gas plant expansion — New Mexico

Onshore Oil & Gas Midstream

Mechanical Integrity Assessment for a Relocated Cryogenic Gas Plant

Detailed engineering and mechanical integrity assessment for a phased cryogenic gas plant expansion in New Mexico, reusing a complete relocated processing plant.

Project Overview

ZAP was engaged by a midstream company to provide multidiscipline detailed engineering for a phased expansion of an operating cryogenic gas processing facility in New Mexico. A defining feature was the reuse of a complete cryogenic and amine treating plant fabricated for a cancelled project, then disassembled and relocated to the site.

Integrity Assessment of Relocated Equipment

Because the relocated equipment had been dismantled and stored rather than operated, its condition governed the design. ZAP managed the integrity assessment of the used equipment and piping, carrying reclaimed pipe and valves forward only where confirmed acceptable for the intended service and retaining their original specifications, while damaged or missing components were identified for replacement.

Field-Verified Design & Asset Redeployment

Field-verified dimensions of the relocated equipment informed new foundation and pipe rack design, ensuring the reused plant would fit and function within its new site configuration. The approach let the client redeploy substantial existing assets rather than buy new, with integrity screening establishing which reclaimed material could be trusted in service and which could not. The project demonstrates ZAP’s capability to integrate mechanical integrity assessment directly into detailed engineering for complex equipment relocation and reuse.

Client

Midstream Company

Market

Energy & Chemicals

Location

New Mexico

Services

  • EPC Project Delivery
  • Mechanical Integrity
  • Detailed Engineering & Design
  • Procurement
  • Construction

Engineering Disciplines

  • Process/Chemical
  • Mechanical
  • Civil
  • Structural
  • Electrical
  • Instrumentation & Controls

Shane Wilson

Vice President of Business Development


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