Industrial Control Systems — ZAP Engineering

Industrial Control Systems (ICS)

Designing and implementing industrial control systems built for demanding operations.

ICS Engineering for Demanding Industrial Environments

Whether bringing new production online or modernizing controls in an operating plant, ZAP applies decades of industrial control system engineering experience to the work. We design and implement industrial control systems (ICS) that improve throughput, strengthen process safety, and give operators clear, reliable control under demanding conditions.

As a vendor-agnostic integrator, ZAP selects and configures platforms based on operational requirements, lifecycle needs, and client standards. With decades of Allen-Bradley PLC programming experience and expertise across leading control platforms, we deliver complete systems and targeted upgrades that integrate with existing infrastructure while facilities remain in operation.

ICS Systems and Technologies:

  • Safety instrumented systems (SIS)
  • Supervisory control and data acquisition (SCADA)
  • Distributed control systems (DCS)
  • Programmable logic controllers (PLC)
  • Human-machine interfaces (HMI)
  • Remote terminal units (RTU)
  • Operational technology (OT)
  • Advanced process control (APC)
  • Machine monitoring systems (MMS)

ICS Capabilities:

  • System upgrades and modernization
  • Lifecycle analysis, procedures, and protection strategies
  • Assessment, remediation, and implementation
  • Patch management and system maintenance
  • Factory and site acceptance testing (FAT/SAT)
  • Commissioning and startup support
  • Custody-transfer system integration
  • Alarm rationalization and management
  • Automation front-end loading (FEL)
  • Asset integration and decoupling
  • Automation strategy and standards development

Shane Wilson

Vice President of Business Development

Contact us

We partner with clients across the energy and industrial markets to solve complex technical challenges and deliver projects that perform.