Engineering &
Construction Services, Inc.

Brownfield Gas Plant Expansion

ZAP provided engineering, design, and construction management for several optimization, addition, and refurbishment projects at a 64 MMSCFD brownfield gas processing facility including:

In order to minimize design complications which arise on a brownfield site, a 3D scan of the site was completed, and used to accurately identify tie points into the existing plants.

Construction management and engineering worked closely throughout the construction phase to resolve conflicts with existing underground lines that were identified by hydrovac, to come up with quick and viable solutions that caused as few changes to the overall design as possible.

Since Hilight is responsible for supplying the majority of natural gas to the city of Gillette, ZAP also constantly communicated with plant operators to ensure that construction tasks could be performed with minimal shutdown time required. ZAP’s Construction Management team held weekly meetings leading up to a plant shutdown with the plant operators to ensure the detailed shutdown plan would be achieved. In all cases, the execution surepast the plan for each shutdown due to the meticulous planning and management done by ZAP. Other duties performed by the ZAP field team includes:

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