Cement — ZAP Engineering

Cement

Cement production plants to distribution terminals, engineered end to end.

Multidisciplinary Engineering for Cement Facilities

ZAP brings the engineering depth and construction experience to deliver cement projects where production performance, plant reliability, and schedule are critical. Our completed plant and terminal projects involve high temperature pyroprocessing, abrasive material handling, continuous operations, and demanding throughput targets.

Our experience spans greenfield plants, facility expansions, modernization projects, and standalone distribution terminals. ZAP supports defined project phases and provides full EPC delivery. Our services span FEED, detailed engineering, procurement, construction, commissioning, and startup to bring new and upgraded assets into service safely and efficiently.

Shane Wilson

Vice President of Business Development

Cement Engineering Capabilities

Raw Material Handling and Pyroprocessing
  • Limestone crushing, conveying, storage, and reclaiming
  • Additive receiving, storage, and reclaiming
  • Overland conveyor systems
  • Stacker-reclaimer systems
  • Raw grinding and raw meal storage
  • Preheater and rotary kiln systems
  • Clinker cooling, conveying, and storage
Finish Grinding and Product Storage
  • Cement finish grinding systems
  • Pneumatic conveying systems
  • Cement silo and bin systems
  • Rail and truck storage configurations
Distribution and Loadout
  • Rail receiving and unloading systems
  • Truck loadout and scale systems
  • Pneumatic and mechanical conveying
  • Air slides, screw pumps, and diverter systems
  • Dust collection and control systems
  • Automated loadout and monitoring systems
Plant Infrastructure, Electrical, and Controls
  • Equipment foundations and structural steel
  • Process, control, and electrical buildings
  • Plant utilities, HVAC, and instrument air systems
  • Utility service and plantwide power distribution
  • Medium- and low-voltage electrical systems
  • Allen-Bradley and PLC-based control systems
  • Equipment-package and controls integration
Facility Development and Modernization
  • Greenfield facility development
  • Capacity expansions and facility modernization
  • Equipment and system upgrades
  • 3D laser scanning and as-built verification
  • Existing facility tie-in design and system integration
Project Delivery
  • Conceptual engineering and feasibility studies
  • FEED
  • Multidiscipline detailed engineering
  • Procurement
  • Project management and project controls
  • Construction and construction management
  • Commissioning and startup
  • Full-scope EPC delivery

Contact us

We partner with clients across the energy and industrial markets to solve complex technical challenges and deliver projects that perform.